4G63 wideblock + RX7 series 4 gearbox

All technical questions and answers regarding starions, being modifications to maintenance.
avandull
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Post by avandull »

1988 Mazda Carburatored B2600 with the Mitsubishi 4G54 2.6 motor.
Get a photo, or look at it before you buy. It should look like the one in my picture.
Agatha the ugly Starion
RallyStarion
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Post by RallyStarion »

Good to see others going down this track. Made the change to the Mazda box 4 years ago and have never looked back. Shift is smoother and cleaner, and box is much stronger. Inserted a set of ratios from Albins in Ballarat and it is the sweetest thing to drive, especially at high rpm and in the tight stuff. Have now changed diff ratio from 4.6 to 4.2 as 2nd gear is now a usable ratio.

If you have any question about the conversion happy to offer assistance where I can.

Brian
Dirt is for racing on, Bitumen is for getting there.
avandull
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Post by avandull »

Thanks Brian

Have you got any photos of the gearbox cross-member construction.
Agatha the ugly Starion
RallyStarion
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Post by RallyStarion »

Sorry no pics of X member but it wasn't that hard to do. I am led to believe that there are a few different rear housing configurations anyway.

Off memory I also had to put a 2 - 3mm washer under the pivot bolt for the clutch fork so it positioned it better on full throw.

Brian.
Dirt is for racing on, Bitumen is for getting there.
avandull
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Post by avandull »

The fun continues with the construction of the gearbox cross-member.
First some rough sketches.

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Cut out the steel, and bolted it in place to be tacked.

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Made a second one for Rad while I was at it.
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The next step is to put the bracing on to stop it flexing.
Agatha the ugly Starion
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WANTSOM
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Post by WANTSOM »

should be right. dont think it will fall out.
Never argue with an idiot, it brings you down to their level and they beat you with experience.
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Lunacy
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Post by Lunacy »

Group buy on the gearbox mounts? :beer
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avandull
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Post by avandull »

Lunacy, the group buy king
Agatha the ugly Starion
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Lunacy
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Post by Lunacy »

avandull wrote:Lunacy, the group buy king
:beer Cant beat a gd group buy :beer
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avandull
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Post by avandull »

I have put the gearbox in, and tested fitment. Fine tuned the cross-member. Drilled the holes so that they line up with the mounting points in the car.

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Gave it a coat of paint. Now one more to go.
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Agatha the ugly Starion
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Post by enthuzed »

Nice one, looks pretty solid now it's braced.
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avandull
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Post by avandull »

Should not move now. I am nearly finished oldies one today. I will send it soon.
Agatha the ugly Starion
avandull
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Post by avandull »

I finished oldies member today.

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Then I got keen and cleaned it up a bit

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A bit of paint.

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It turned out better then mine!
The second time around is always better.

I then made the cover plate for the fly wheel.

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I hooked up the slave cylinder. You are correct Redzone, the hose really does just bolt up.

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I then started on re-positioning the shifter stick.

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I have had a busy day!
Agatha the ugly Starion
JA83
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Post by JA83 »

tig welded mate? i like it when things are fabricated to a high standard! :beer
enthuzed
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Post by enthuzed »

Keep this going please. Shows very clearly what's involved. I'm very curious about how you're going to relocate the shifter.
Oh, and you might want to leave Old Fart's member out of it. :P
Reduce fuel costs by 15-20% & cut emissions by 1/3rd...
Increase engine performance & prolong engine life...
How?
Click the website button below & watch the 3 minute video.
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