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My Intercooler Setup

Posted: Wed Jan 24, 2007 1:52 pm
by Starion_Turbo
Hey,
I recently installed my intercooler and made up piping, managed to keep all washerbottles, overflows, battery and tray in stock positions etc.
Cooler core is 450mm x 300mm x 76mm, piping is all 2.25" mild steel with mandrel bends.
I replaced the stock starion fans with slim brushless ones to accomodate the piping between the radiator and the engine, and slapped a 10" thermofan onto the cooler itself.
I'd like to thank Oscar for sourcing some silicone joiners for me, cheers m8 much appreciated. Also my dad for his welding it all.

Pics:

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10" slim thermofan on mounting rack, my substitute for the lack of air flow behind the starion nosecone, also assists radiator and oil cooler.

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Before final welding of endplates for bolts

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End product, finished with a VHT silver satin and high temp clearcoat

Future addiations will be intake temperature meter and water / methanol injection.

Dallas

Posted: Thu Jan 25, 2007 10:30 am
by decoy
I'm keen to see the intake temp difference with the fan on and off! I've got a spare fan waiting to go into my cooler still

Posted: Thu Jan 25, 2007 11:24 am
by Alspos
Would help at the lights keeping the core/inlet air cool, but once moving I reckon it would not be as beneficial. So when the lights go green, nice cool cooler to work for you.
Nice experiment to try.

Posted: Thu Jan 25, 2007 12:50 pm
by Starion_Turbo
Correct, the fan is mainly for city driving, as on hot days the car tends to act like a slug when taking off etc (at least it was b4 the intercooler).

Posted: Fri Jan 26, 2007 11:26 am
by hoongirl
Interestingly enough my JD has three thermo fans (the third thermo fan is on the front of the radiator) and a temp sensor on each side of the radiator. I'm pretty sure this is standard?

Posted: Fri Jan 26, 2007 12:32 pm
by Marc
Great job on the cooler setup mate, looks fantastic! i'll be mounting mine soon..... so hope i can get it looking like yours.

I'll prob relocate my washer bottle though, and recently bought a slim battery after mine died so think i'll plumb it through there if all goes well.

Just a question.... i also have a 450mm x 300mm, and just wondering if any of the cooler shows from the outside, under the number plate after you mounted the front bar back on?

cheers...

:beer

Posted: Fri Jan 26, 2007 4:07 pm
by Starion_Turbo
This is what it looks like mounted Marc, you can see the top of the cooler behind the grill

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Posted: Sat Jan 27, 2007 5:22 pm
by Marc
that looks great. nice work.

has your running temp dropped at all?

Posted: Sat Jan 27, 2007 10:41 pm
by Starion_Turbo
hard to say, I live kind of country, most of my driving is at 110km/h, not much chance for car to get hot unless I goto the city.

Posted: Thu Mar 29, 2007 2:10 pm
by Tezstaz
Thanks mate for the quick reply much appreciated