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Twin cam conversion (lots of pics)

Posted: Fri Aug 15, 2008 9:24 pm
by avandull
Been busy in my new shed.
I have had no life for months.

Here are some pics

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XF falcon throttle body



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Adaptor plate made from 8mm steel



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Modified coolant piping



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balance shafts removed



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Custom exhast manifold made from 40mm steam pipe



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750cc injectors



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in she goes



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Cheap ebay turbo. I will let you all know how it goes



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Corolla thermostat housing



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Intercooler installed. 600x300x100. I moved the intercooler flanges to suit.

Posted: Fri Aug 15, 2008 9:55 pm
by groupAralliart
a life well wasted! Looks great, I am keen to hear how it goes.

Posted: Sat Aug 16, 2008 5:49 am
by OLD FART
Nice work mate WELL DONE !!!!!!!!!!!!!!!!!!! :beer

Posted: Sat Aug 16, 2008 8:04 am
by FST4RD
That is sweet!

Posted: Sat Aug 16, 2008 10:22 am
by S0LJAH
looks good mate
i had a corolla thermostat hosuing that i toyed ith using on my twincam conversion but in the end just went with the stock one remounted

Posted: Sat Aug 16, 2008 11:18 am
by Komeuppance
Nice!! What'd you do about the CAS to firewall clearance?? BFH (Big f'n Hammer)??

More info on your sweet looking adapter plate!! What grade/strength bolts are those?? And what flywheel did you use??

-Robert

Posted: Sat Aug 16, 2008 1:36 pm
by Lunacy
Hey man nice work. Couple of questions:
What computer are you running?
How did u get the idle sorted on the xf throttle body?
Cheers

Posted: Sat Aug 16, 2008 3:04 pm
by redzone
nice one!

been wondering where you'd got to :beer

Posted: Sat Aug 16, 2008 8:59 pm
by avandull
I am using a Haltech E6K ECU.
I have no idle control at the moment. Does not really need it.

The CAS clears the firewall by less then 1 mm. I did not hammer the firewall but I will next time the motor is out to increase clearance.

The adaptor plate
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The bolts are turned up in a mates lathe. They are a 12.9 tensile, however machining them has reduced the tensile strength. This was because a countersunk high tensile bolt is not avalible in a 10mm x 1.25mm. So I mechined this thread in to the shank of a longer bolt.

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Posted: Sun Aug 17, 2008 12:48 am
by WidebodyWoody
Awesome ride. I LOVE the IC piping and the way its mounted. Should have nice response. :beer

Posted: Sun Aug 17, 2008 8:15 am
by avandull
Standard starion flywheel.

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Intercooler piping 3inch stainless

Posted: Mon Aug 18, 2008 8:07 pm
by Komeuppance
Damn... custom bolts... that's intense.

It's beautiful!!

MORE pics!!!!

-Robert

Posted: Mon Aug 18, 2008 10:47 pm
by redzone
yep thats the most efficient way to run the cooler on a starion, thats how i do my cars. can make it 100% legal too even though you're cutting through the rad support, by having a fixed piece of pipe welded as it passes through the rad support, with a silicone joiner either side to go to the next piece of pipe..

Posted: Tue Aug 19, 2008 1:21 am
by Xentro
Nice work,

How did you make the adapterplate? cad drawing or just measurements.

I was thinking of making the same plate.

Posted: Tue Aug 19, 2008 7:53 am
by WidebodyWoody
Thanks dave, I didn't think about the welding bracket. Yeah I wanted to run my piping that way too. I will definetly keep the bracket in mind.

Yeah car looks sweet. Do you know how it drives yet? Or how much HP?