Twin cam conversion (lots of pics)

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avandull
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Post by avandull »

To make the adaptor plate, I used the thin tin plate that goes in between the motor and gearbox of the standard starion motor as a template. I had this shape plasma cut into a piece of 8mm thick mild steel. I marked on the 8mm steel plate the bolt patten from the template. I drilled and tapped a 10mm x 1.25 mm thread in the holes.
Then I took the thin tin plate that goes between the engine and gearbox of the VR4 engine and VR4 gearbox (which I borrowed from Owen), lined up the two common holes that the templates from the two engines share, and then I used the VR4 thin tin plate as a template to mark the holes that need to bolt the adaptor plate on to the VR4 block.
Then all the holes were drilled and countersunk.

These are the two tin plates, VR4 is in front and the original Starion one in the back.

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Rainey
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Post by Rainey »

Awesome work Alan! We've all been very quiet from the southern end of Australia! My Starion is still sitting in my garage, she's been cold for a very long time, but its clean and protected which is most important! One day, when I have the cash!

Look forward to seeing more of the progress mate!
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OLD FART
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Post by OLD FART »

avandull wrote:To make the adaptor plate, I used the thin tin plate that goes in between the motor and gearbox of the standard starion motor as a template. I had this shape plasma cut into a piece of 8mm thick mild steel. I marked on the 8mm steel plate the bolt patten from the template. I drilled and tapped a 10mm x 1.25 mm thread in the holes.
Then I took the thin tin plate that goes between the engine and gearbox of the VR4 engine and VR4 gearbox (which I borrowed from Owen), lined up the two common holes that the templates from the two engines share, and then I used the VR4 thin tin plate as a template to mark the holes that need to bolt the adaptor plate on to the VR4 block.
Then all the holes were drilled and countersunk.

These are the two tin plates, VR4 is in front and the original Starion one in the back.

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Good smart thinking .Well done now we all know how to adapt a staz wide block box to a narrow block Evo motor :beer
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85 JB 2323cc DOHC 4G63
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muttis3lv6
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Post by muttis3lv6 »

have you kept the template?
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avandull
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Post by avandull »

you dont need a template. all you need is the two plates i talked about. they are the template
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JAS
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Post by JAS »

Have you spaced the flywheel out the same thickness as the adaptor? Or does it not need it??
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avandull
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Post by avandull »

It does not need it. Clutch feels normal. Spigot goes in to the spigot bearing. Not quite as far as it used to but it still goes in.
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Post by 4gpwr »

Good effort , should of made a few of the adaptor plates , I fitted my cooler like that , when coolers that size cost over a grand . Should of seen the prices of turbos back then . Kinda showing my age .
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iXNAY
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Post by iXNAY »

so has then car been on the dyno?
SR20 powered starion what have I done..... :P
avandull
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Post by avandull »

Not yet. Will soon.
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avandull
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Post by avandull »

Took the Starion to the dyno today.
Develops 280 HP ATW at 7000 RPM 20PSI boost
I am very pleased.
I don't have any dyno sheets but here is a photo of the gauge and a video of the run.

The Dyno is the old TAFE dyno. Old but accurate

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MR Bender
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Post by MR Bender »

good stuff should be a quick little car!
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S0LJAH
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Post by S0LJAH »

what are the specs on your ebay turbo?

280hp atw on 20psi seems a little lowish compared to other 4gs,
just as an example my big16g pushed out 301hp at only 16psi and should hope to be up round the 330-340ish hp mark at 20psi when i sort my clutch out, not critiscising or anything just curious

nice figure anyway and will be plenty quick enough
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iXNAY
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Post by iXNAY »

i was thinking those figures might of been a bit low but maybe thats the ebay turbo and is it just stock internals?

but im sure it still fries up the rear wheels with out hassle! :D
SR20 powered starion what have I done..... :P
RiceThief
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Post by RiceThief »

Different dynos will give different results. Dynos are just a tuning tool anyway, its too easy to get caught up in the figures being to low when the important thing is how it performs on the track.
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